1. Bulk Ingredient Preparation
Abnormal Raw Materials: Clumping, mold, or impurities → Product quality defects.
Scale Calibration Errors: Uncalibrated weighing scales → Ingredient measurement inaccuracies, formula errors, and workflow disruptions during re-weighing.
Formula Verification Lapses: Using incorrect formulas → Misdosing of bulk ingredients, production delays.
Post-Mixing Cleanup Neglect: Cross-contamination due to uncleaned workspaces → Ingredient waste or compromised quality.
Disorganized Material Storage: Unlabeled batches → Difficulty in handling, misplacement, and workflow interruptions.
2. Minor Ingredient Preparation
Incorrect Dosage: Ignoring formula specifications → Misdosing of additives, rework delays.
Unsystematic Mixing: Chaotic workspace → Duplicate dosing or overuse of additives.
Expired/Defective Additives: Unchecked production dates or ingredient degradation → Quality failures.
Scale Inaccuracies: Uncalibrated minor ingredient scales → Dosing errors and rework.
3. Material Handling & Re-Weighing
Batch Verification Gaps: Unverified bulk/minor ingredient batches → Missed or misallocated materials.
Leakage Oversights: Unrepaired torn packaging → Workflow halts during re-weighing.
Inconsistent Batch Separation: Mixed batches → Feeding errors, cross-contamination, or reprocessing.
4. Mixing & Processing
Unfiltered Ingredients: Unsieved materials → Clumped or unevenly mixed products.
Residual Cross-Contamination: Uncleaned feed ports → Ingredient mixing errors.
Incorrect Mixer Operation: Starting the mixer after loading → Equipment damage or uneven blending.
Valve Malfunctions: Unchecked air valves → Cross-mixing or quality defects.
Inconsistent Mixing Time: Unauthorized adjustments → Segregation or uneven texture.
5. Packaging & Storage
Unverified Labels: Mismatched product vs. packaging → Shipping errors.
Uninspected Final Products: Clumps, impurities, or uneven mixing → Quality rejections.
Chaotic Storage: Unlabeled stacks → Premix misuse and cross-contamination.
6. Final Product Delivery
Unverified Shipments: Incorrect product deliveries → Quality incidents.
Unemptied Silos/Trucks: Residual materials → Cross-contamination risks.
ZHENGZHOU OUKE MACHINERY CO., LTD. – Your Partner in Poultry Excellence!